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Things you need to know about polymers

Polymers are common around us today, even though there are wide varieties of different types and different classifications. In a previous post, we’ve explained these various types of plastics as commodity plastics and specialized types. We also saw the application and few benefits of plastics. I will like you to check it out!

Read Everything you need to know about plastic

Well, today we’ll be looking closely into the definition, physical state, properties, and additives of polymers. We’ll also distinguish between thermoplastic and thermosetting.

polymers

What are polymers?

Polymers are chemical compounds whose molecules are extremely large, looking like a long chain made up of a seemingly endless series of interconnected links. These molecules’ size is explained to be extraordinary, raging in thousand and even millions of atomic mass units. The size of the molecule, physical state, and structure are the unique properties a plastic is known for, giving it the ability to be molded and shaped.

Thermoplastic and Thermosetting

Just as earlier mentioned, polymers that are classified as plastics are divided into two major categories: thermoplastic and thermosets.

Thermoplastics like polyethylene and polystyrene are plastics that are capable of being molded and remolded repeatedly. This to further say, a foamed-polystyrene cup can be heated and reshaped into a new form – perhaps a dish or plate.

A thermoplastic polymer structure is that of individual molecules that are separate from one another and flow past one another. these molecules may have an extremely high or low molecular weight. They may be branched or linear in structure, but still, have the feature of separability and consequent mobility. Polymers of these types are known as commodity plastics.

On the other hand, Thermosets are polymers that cannot be reprocessed through reheating. This is because, during the initial processing, thermosetting resins undergo a chemical reaction that makes them infusible and insoluble. When a polymer is produced in such a method reworking or heating may cause the application to break down.

Read more: Different Types of Nonferrous Metals and their Uses

Physical state and molecular morphologies of polymers

The plastic behavior of polymers can also be influenced by their morphology, or arrangement of molecules on a large scale. So, polymer morphologies can either be amorphous or crystalline. The amorphous molecules are arranged randomly and are intertwined. Whereas crystalline molecules are arranged closely and indiscernible order.

Thermosets are known for being amorphous, while thermoplastics are either amorphous or semicrystalline. The semicrystalline materials display crystalline regions known as crystallites, within an amorphous matrix.

Thermoplastic materials are known to retain their molded shapes to a certain temperature. This is set by the glass transition temperature or the melting temperature of the particular polymer. Below the temperature is known as the glass transition temperature (Tg). the molecules of a polymer material are frozen, which is also called the glassy state; where there is little or no movement of molecules passing one another. This makes the material more stiff and even brittle.

Above the glass transition temperature Tg , the amorphous parts of the polymer enter the rubbery state. That is, the molecules display increased mobility and the material becomes plastic and even elastic, that is, the ability to be stretched.

In the case of non-crystalline polymers like polystyrene, raising the temperature will further lead directly to the liquid state. On the other hand, for partly crystalline polymers such as low-density polyethylene or polyethylene terephthalate, the liquid state will not be reached until the melting temperature (Tm) is passed.

Beyond the point, the crystalline regions are no longer stable, and the rubbery or liquid polymers can be molded or extruded. Because thermosets do not melt upon preheating, they can be dimensionally stable up to a temperature at which chemical degradation begins.

nylon polymers

Read more: Heat Treatment of Aluminum and Aluminum alloys

Properties of polymers

The physical state and morphology of a polymer play a perfect role in its mechanical properties. The differences in their mechanical behavior are the elongation that takes place when plastic is loaded (stressed) in tension.

For instance, a glassy polymer such as polystyrene is quite stiff, showing a high ratio of initial stress to initial elongation. Whereas, polyethylene and polypropylene, which are two highly crystalline plastics can be used as films and molded objects. This is because their amorphous regions are well above their glass transition temperatures at room temperature.

The leathery toughness of these polymers above glass transition Tg results from the crystalline regions that exist in an amorphous, rubbery matrix. These plastics have the possibility of 100 to 1000 percent of elongation.

Because the glass transition Tg of PET (another semicrystalline plastic) is above room temperature, the crystalline portions exist in a glassy matrix. Because of this, the material receives stiffness and high dimensional stability under stress which is of great benefit in beverage bottles and recording tape.

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Almost all plastics are known to exhibit certain elongation on being stressed that is not recovered when the stress is eliminated. This condition is known as “creep,” which may be very small for plastic that is well below its Tg . it can be significant for a partly crystalline plastic that is above Tg.

Read more: Heat treatment of copper and copper alloys

Watch the video about the properties of polymers:

The most commonly specified mechanical properties of polymers include breaking stress, stiffness, tensile strength, and quantified in the table of properties and applications as the flexural modulus. Toughness is another important property of a polymer, which is the energy the polymer absorbed before failure. This is often a result of sudden impact. Implementing stress repeatedly below the tensile strength of plastic may result in fatigue failure.

Almost all plastics are poor conductors of heat; conductivity can be further reduced when a gas (usually air) is induced into the material. For instance, foamed polystyrene used in cups for hot beverages has a thermal conductivity of about one-quarter of the unfoamed polymer. Plastics are also electrical insulators only if designed for conductivity; besides conductivity is important on plastics as dielectric strength (resistance to breakdown at high voltages). It’s also important as a dielectric loss (a measure of the energy dissipated as heat when an alternating current is inserted).

Read more: The Three basic types of soldering

Polymer Additives

An additive can also be known as an ingredient combined with a polymer to arrive at a set of properties appropriate to the product. However, in many plastic products, the polymer is only one constituent. The combination of other additives is mixed during the processing and fabrication.

The following explained below are the additives used in polymer to obtain an appropriate product.

Plasticizers:

The plasticizer is used to change the glass transition Tg of a polymer. For instance, a polyvinyl chloride (PVC) is often mixed with nonvolatile liquids in order to change the glass transition. The vinyl siding used in homes requires an unplasticized, rigid PVC with a Tg of 85 to 90 0C (185 to 195 0F). however, a PVC garden hose should remain flexible even at 0 0C (32 oF).

There are many more polymers that can be plasticized, but PVC is unique in accepting and retaining plasticizers of widely varying molecular size and chemical composition. The plasticizer may also take effect on the polymer’s flammability, odor, biodegradability, and even cost of the finished product.

Colorants:

Since the final appearance of plastic products must be appealing, the inclusion of colorant during the processing and fabrication is necessary. The popular pigments for coloring plastics are titanium dioxide and zinc oxide (white), carbon (black), and other various inorganic oxides like iron and chromium. Some other organic compounds can be used to add color either as pigments (insoluble) or as dyes (soluble).

Read more: different between welding and brazing joining process

Reinforcements:

Just as the name suggests, reinforcements are used to improve the mechanical properties of plastics. A variety of materials such as silica, carbon black, talc, mica, and calcium carbonate, as well as short fibres, can be incorporated as particulate fillers. Using long or even continuous fibres as reinforcement, especially with thermosets, can be described below in fibre reinforcement.).

Introducing large amounts of particulate filler during the fabrication of plastics such as polypropylene and polyethylene can increase their stiffness. The effect can be less dramatic when the temperature is below the polymer’s Tg.

Stabilizers:

Stabilizers help to improve the longevity and useful life in any application. The properties of the plastic as little as possible with time. stabilizers are added, usually in small quantities in order to counter the effects of aging. Since all carbon-based polymers are subject to oxidation, the common stabilizers used are antioxidants. Hindered phenols and tertiary amines are used in plastics in concentrations as low as a few parts per million.

Conclusion

Polymers are the common form to describe plastics, they are available in various forms and can be processed to obtain different properties. In this article, we’ve seen the definition, physical and molecular morphologies, and additives of polymers. We also saw the difference between thermoplastics and thermosets.

Read more: The working principle of rolling and its processes

I hope you enjoy the reading, if so, kindly comment on your favorite section of this post, and please don’t forget to share with other technical students. Thanks!

 

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